Industrialization

Industrialization: Integrated lamination stack

There are many things to take into account from the idea and the feasibility study for industrialization of lamination stacks to stable serial manufacturing, especially when we venture into new feasibilities, tolerances, and materials.

We are THE pioneer in the industrialization of lamination stacks

Our many years of experience in manufacturing industrial lamination stacks enable us to make the right choice of punching and stacking technology. Thanks to our wide range of different technologies, we can say with confidence that we make your motors better with our lamination stacks. The sooner you get us involved in your project, the better we will be able to contribute our experience to your idea. Our success stories of real customer solutions give you an insight into what we can do.

In the following topics, we will introduce you to the world of industrial lamination stacks and show you, using specific questions, production chains, and sample solutions, where your path to a fully automated bonding varnish (Backlack) process and thus a better electric motor can lead.

Our specialist will be happy to answer any questions you may have.

Workshop and solution finding

The demands placed on electric motors are constantly increasing. The optimum design of electro lamination stacks for more efficient engines is becoming increasingly important. We help you to push the limits of feasibility and find reliable solutions.

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Industrialization partner

We are THE partner for fully automated production lines for lamination stacks with bonding varnish (Backlack) technology or welded solutions. We accompany you from the initial idea and prototype to the serial manufacturing of stators and rotors on our premises or right through to production at your site.

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Technologies for full circle cuts

Fully automated bonding varnish (Backlack) lines for stators and rotors. Our EPS® technology is combined with the punch for bonding stators and rotors from individual laminations. SWD bonding technology is fast, accurate, and traceable.

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Technologies for segmentation

Fully automated bonding varnish (Backlack) lines for stator segments. We have been producing lamination stacks for our customers with SWD bonding technology, BPS® technology for years. With this SWD innovation, we save material and reduce CO2.

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Axial flux stator/rotor

Leading the way in new production technologies for lamination stacks. This is characterized by a high power density and low weight. New production processes are needed for both wound and segmented lamination stacks.

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Production lines with a market partner

World’s first fully automatic industrialization system for bonded stators and rotors. We are working together with Schuler Group GmbH to achieve industrialization. The combination of a Schuler punching press with SWD EPS® technology enables fully automated production of lamination stacks.

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Digital twins and analytics

Millions of data records for better motors. SWD is a pioneer in the digitalized production of lamination stacks. Our systems provide countless items of process data about lamination stacks and the production process. As a result, our knowledge of the impact that the materials, tools, and processes have increases every day.

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