{"id":6365,"date":"2026-04-13T05:49:49","date_gmt":"2026-04-13T05:49:49","guid":{"rendered":"https:\/\/www.swd-technology.com\/?p=6365"},"modified":"2026-04-13T06:02:34","modified_gmt":"2026-04-13T06:02:34","slug":"high-performance-electrical-steel-lamination-stacks-for-robotics","status":"publish","type":"post","link":"https:\/\/www.swd-technology.com\/en\/high-performance-electrical-steel-lamination-stacks-for-robotics\/","title":{"rendered":"High-performance electrical steel lamination stacks for robotics"},"content":{"rendered":"<div class=\"field-blocks-section  \" ><div class=\"column\"><div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><p>The full, journalistically authored feature article has already been published in several renowned industry and trade media outlets:<\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li><a href=\"https:\/\/issuu.com\/docs\/d210a0a2d5fa5a11b90b96a4de72e6e2?fr=sMzdmZDgyNjAxMTk&amp;pageNumber=48\" target=\"_blank\" rel=\"noopener\"><strong data-start=\"1347\" data-end=\"1369\">Elektrotechnik Automatisierung<\/strong> (online, April 7, 2026)<\/a><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<\/div>\t<\/div>\n<\/div>\n<\/div><\/div><div class=\"field-blocks-section column_style_5 \" ><div class=\"column\"><div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-left\">\n\n\t\t<div class=\"content\"><h2>Precision, dynamics, and efficiency as drivers of modern drive technologies<\/h2>\n<p><!--StartFragment --><\/p>\n<p><!--StartFragment --><\/p>\n<p data-start=\"385\" data-end=\"678\"><a href=\"https:\/\/www.swd-technology.com\/en\/markets\/robotics\/\" target=\"_blank\" rel=\"noopener\">Robotics<\/a> is advancing at a rapid pace\u2014from industrial applications to collaborative systems. Modern robots must operate with ever-greater precision, dynamism, and energy efficiency. At the same time, demands on installation space, weight, and thermal performance are increasing. Meanwhile, demands on installation space, weight, and thermal performance are increasing.  <\/p>\n<p data-start=\"680\" data-end=\"995\">At the heart of this development are high-performance <strong>lamination stacks<\/strong>. As the core components of <strong>stators and rotors<\/strong>, they play a key role in the performance of electric drives. <a href=\"https:\/\/www.swd-technology.com\/en\/industrialization\/technologies-for-segmentation\/\" target=\"_blank\" rel=\"noopener\">Innovative manufacturing and assembly technologies<\/a> are opening up new possibilities for efficiency, precision, and scalability. <\/p>\n<\/div>\t<\/div>\n<\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><h2>Robotics in Transition: Demanding Requirements for Electric Drives<\/h2>\n<p><!--StartFragment --><\/p>\n<p><!--StartFragment --><\/p>\n<p data-start=\"1076\" data-end=\"1327\">Whether industrial robots, cobots, or autonomous systems\u2014modern robotic solutions require highly dynamic drives with precise positioning accuracy. At the same time, vibrations, noise emissions, and energy losses must be minimized. <\/p>\n<p data-start=\"1329\" data-end=\"1697\">This becomes particularly evident in applications involving fast motion cycles and high repeatability. The quality of the<strong data-start=\"1442\" data-end=\"1464\"> lamination stacks<\/strong> used directly impacts the efficiency, smoothness, and service life of drive systems. At the same time, traditional manufacturing approaches are increasingly reaching their limits \u2014 especially when dealing with complex geometries and rising efficiency requirements. <\/p>\n<\/div>\t<\/div>\n<\/div>\n<\/div><div class=\"column\"><div class=\"container video-poster-section\">\n\t<img decoding=\"async\" width=\"770\" height=\"515\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2026\/03\/MiniaturisierteStatoren_medPic_quadr.png\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2026\/03\/MiniaturisierteStatoren_medPic_quadr.png 770w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2026\/03\/MiniaturisierteStatoren_medPic_quadr-300x201.png 300w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2026\/03\/MiniaturisierteStatoren_medPic_quadr-768x514.png 768w\" sizes=\"(max-width: 770px) 100vw, 770px\" \/><\/div>\n<div class=\"container factbox-section-wrapper\" >\n\t<h2>Facts<\/h2>\t<div class=\"facts\"><ul>\n<li>Segmented stators enable highly dynamic, precise, and energy-efficient robotic drives<br \/>\n<!--EndFragment --><\/li>\n<li>Bonding varnish (Backlack) ensures low-vibration drives with optimized, smooth operation<br \/>\n<!--EndFragment --><\/li>\n<li>Optimized lamination stacks minimize magnetic losses and maximize power density<br \/>\n<!--EndFragment --><\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div><\/div><div class=\"field-blocks-section  \" ><div class=\"column\"><div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><h2>Segmented stators provide maximum dynamics and flexibility<\/h2>\n<p><!--StartFragment --><\/p>\n<p><!--StartFragment --><\/p>\n<p data-start=\"1768\" data-end=\"2037\">A key innovation lies in <strong data-start=\"1809\" data-end=\"1835\"><a href=\"https:\/\/www.swd-technology.com\/en\/technologies\/stator-segmentation\/\" target=\"_blank\" rel=\"noopener\">segmented stators<\/a><\/strong>. By manufacturing individual segments, winding processes can be optimized and higher copper fill factors achieved. The result is motors with higher power density, improved dynamics, and greater efficiency.  <\/p>\n<p data-start=\"2039\" data-end=\"2317\">In addition, segmentation enables a high degree of design flexibility, which is a key advantage for compact, highly integrated robotic systems. It also improves manufacturing reproducibility, which is important as production volumes increase. <\/p>\n<\/div>\t<\/div>\n<\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><h2>Bonding Varnish (Backlack) Technology for Precision and Smooth Operation<\/h2>\n<p><!--StartFragment --><\/p>\n<p><!--StartFragment --><\/p>\n<p data-start=\"2376\" data-end=\"2606\"><strong data-start=\"2380\" data-end=\"2403\"><a href=\"https:\/\/www.swd-technology.com\/en\/technologies\/bonding-varnish-backlack\/\" target=\"_blank\" rel=\"noopener\">Bonding varnish<\/a><\/strong> plays a key role in the production of high-precision lamination stacks. Full-surface bonding of the individual laminates creates stable, dimensionally accurate <strong data-start=\"2583\" data-end=\"2605\">lamination stacks<\/strong>. <\/p>\n<p data-start=\"2608\" data-end=\"2902\">For robotics applications, this translates to reduced vibration and noise levels, as well as smoother motor operation overall. The improved mechanical properties also allow for narrower air gaps between the stator and rotor, further increasing efficiency. <\/p>\n<\/div>\t<\/div>\n<\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><h2>Minimizing magnetic losses to increase efficiency<\/h2>\n<p><!--StartFragment --><\/p>\n<p><!--StartFragment --><\/p>\n<p data-start=\"2967\" data-end=\"3228\">In highly dynamic robotic systems, <strong data-start=\"3007\" data-end=\"3031\">magnetic losses<\/strong> are a critical factor in energy efficiency and thermal performance. Modern manufacturing technologies ensure the highest edge quality and prevent material-related defects. <\/p>\n<p data-start=\"3230\" data-end=\"3465\">The use of thin lamination stacks and specialized materials further reduces losses and improves drive performance, especially in applications with high cycle rates and continuous operation.<\/p>\n<\/div>\t<\/div>\n<\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><h2>Scalable Production for Industrial Robotics and Cobots<\/h2>\n<p><!--StartFragment --><\/p>\n<p><!--StartFragment --><\/p>\n<p data-start=\"3535\" data-end=\"3780\">In addition to technical performance, cost-effective manufacturing is also becoming increasingly important.<strong data-start=\"3636\" data-end=\"3666\"><a href=\"https:\/\/www.swd-technology.com\/en\/industrialization\/\" target=\"_blank\" rel=\"noopener\"> Modular machine designs<\/a><\/strong> and automated processes enable flexible production\u2014from small batches to large volumes.<\/p>\n<p data-start=\"3782\" data-end=\"4061\">In the rapidly innovating and dynamically growing robotics market, scalable manufacturing solutions provide a decisive competitive advantage. Original equipment manufacturers (OEMs) benefit from greater flexibility, stable processes, and shorter time-to-market. <\/p>\n<h2>Conclusion<\/h2>\n<p><!--StartFragment --><\/p>\n<p><!--StartFragment --><\/p>\n<p data-start=\"4078\" data-end=\"4374\">Robotics places the highest demands on precision, dynamics, and energy efficiency. Advanced manufacturing technologies for<strong data-start=\"4207\" data-end=\"4229\"> lamination stacks<\/strong>, combined with <strong data-start=\"4246\" data-end=\"4272\">segmented stators<\/strong> and <strong data-start=\"4277\" data-end=\"4300\">bonding varnish<\/strong>, enable a new generation of high-performance electric drives. <\/p>\n<p data-start=\"4376\" data-end=\"4569\">This results in solutions that are technically, economically, and environmentally sound. They also lay the foundation for the next stage in the evolution of modern robotic systems.<\/p>\n<\/div>\t<\/div>\n<\/div>\n<div class=\"container theme-section-wrapper\">\n\t<div class=\"theme-section-wrapper__inner\"><div class=\"theme-content\" style=\"max-width:100%;\"><h2>Ready for the next generation of robotic drive systems?<\/h2><div class=\"theme-description\"><p data-start=\"184\" data-end=\"378\">High-performance, energy-efficient, and highly dynamic drives for modern robotics applications are enabled by precision-engineered lamination stacks, segmented stators, and innovative bonding varnish (Backlack) technologies.<\/p>\n<p data-start=\"380\" data-end=\"507\">Talk to our experts about your needs\u2014from prototype development to scalable mass production.<\/p>\n<p data-start=\"509\" data-end=\"569\"><strong data-start=\"509\" data-end=\"569\">Contact us today to learn more about our robotics drives.<\/strong><\/p>\n<\/div><a href=\"#kontakt\" target=\"\" class=\"button\">Start enquiry!<\/a><\/div><\/div>\n\n<\/div>\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"<p>Rethinking miniature drives for medical technology: Innovative lamination stacks enhance precision, smooth operation, and efficiency, enabling more powerful, compact, and thermally stable drive systems.<\/p>\n","protected":false},"author":9,"featured_media":6373,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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