{"id":6160,"date":"2026-02-17T20:32:29","date_gmt":"2026-02-17T20:32:29","guid":{"rendered":"https:\/\/www.swd-technology.com\/?p=6160"},"modified":"2026-04-13T06:06:21","modified_gmt":"2026-04-13T06:06:21","slug":"electrical-steel-laminations-for-medical-technology-precision-for-miniaturized-drives","status":"publish","type":"post","link":"https:\/\/www.swd-technology.com\/en\/electrical-steel-laminations-for-medical-technology-precision-for-miniaturized-drives\/","title":{"rendered":"Electrical Lamination Stacks for Medical Technology: Precision for Miniaturized Drives"},"content":{"rendered":"<div class=\"field-blocks-section column_style_5 \" ><div class=\"column\"><div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-left\">\n\n\t\t<div class=\"content\"><p>The full, journalistically authored feature article has already been published in several renowned industry and trade media outlets:<\/p>\n<ul>\n<li><a href=\"https:\/\/www.devicemed.de\/miniaturisierte-antriebstechnologien-fuer-die-naechste-generation-medizinischer-geraete-a-0a5aad627b73aefa136a429af1706a23\/\" target=\"_blank\" rel=\"noopener\"><strong data-start=\"1347\" data-end=\"1369\">DeviceMed <\/strong>(online, 17.12.2025)<\/a><\/li>\n<li><a href=\"https:\/\/www.elektroniknet.de\/medizintechnik\/medtech-komponenten\/die-stille-revolution-im-stator.231041.html\" target=\"_blank\" rel=\"noopener\"><strong data-start=\"1347\" data-end=\"1369\">elektroniknet.de<\/strong> (online, 25.03.2026)<\/a><\/li>\n<\/ul>\n<\/div>\t<\/div>\n<\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-left\">\n\n\t\t<div class=\"content\"><h2>Precision, Smooth Operation, and Thermal Stability as Key Performance Factors<\/h2>\n<p><!--StartFragment --><\/p>\n<p><!--StartFragment --><\/p>\n<p data-start=\"1393\" data-end=\"1710\">In sensitive applications such as robot-assisted surgery or implantable systems, even minimal imbalance or vibration can compromise accuracy. At the same time, drives must remain thermally stable during continuous operation to ensure patient safety and long-term reliability.<\/p>\n<p data-start=\"1712\" data-end=\"2055\">High-quality lamination stacks with optimized magnetic properties play a decisive role in minimizing <strong data-start=\"1845\" data-end=\"1869\">magnetic losses<\/strong>, improving efficiency, and reducing heat development. This is particularly critical for cardiovascular systems, implantable devices, and motorized endoscopic solutions, where even small efficiency losses can present risks.<\/p>\n<\/div>\t<\/div>\n<\/div>\n<\/div><div class=\"column\"><div class=\"container video-poster-section\">\n\t<img decoding=\"async\" width=\"2191\" height=\"1604\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2025\/12\/Mikrozahnsegment_SWD_NO20_2.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2025\/12\/Mikrozahnsegment_SWD_NO20_2.jpg 2191w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2025\/12\/Mikrozahnsegment_SWD_NO20_2-300x220.jpg 300w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2025\/12\/Mikrozahnsegment_SWD_NO20_2-1024x750.jpg 1024w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2025\/12\/Mikrozahnsegment_SWD_NO20_2-768x562.jpg 768w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2025\/12\/Mikrozahnsegment_SWD_NO20_2-1536x1124.jpg 1536w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2025\/12\/Mikrozahnsegment_SWD_NO20_2-2048x1499.jpg 2048w\" sizes=\"(max-width: 2191px) 100vw, 2191px\" \/><\/div>\n<div class=\"container factbox-section-wrapper\" >\n\t<h2>Facts<\/h2>\t<div class=\"facts\"><ul>\n<li>Backlack bonding enables high-precision, low-vibration miniature drives<br \/>\n<!--EndFragment --><\/li>\n<li>Segmented stators increase efficiency, reproducibility, and design freedom<br \/>\n<!--EndFragment --><\/li>\n<li>Ultra-thin special materials minimize magnetic losses and increase energy efficiency<br \/>\n<!--EndFragment --><\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div><\/div><div class=\"field-blocks-section column_style_5 \" ><div class=\"column\"><div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><h2>Innovative Manufacturing and Bonding Technologies for High-Performance Stators and Rotors<\/h2>\n<p><!--StartFragment --><\/p>\n<p><!--StartFragment --><\/p>\n<p data-start=\"1393\" data-end=\"1710\">The demands placed on electric drives in <strong data-start=\"586\" data-end=\"604\"><a href=\"https:\/\/www.swd-technology.com\/en\/markets\/medical-technology\/\" target=\"_blank\" rel=\"noopener\">medical technology<\/a><\/strong> continue to rise. Robotic assistance systems, surgical hand tools, blood pumps and minimally invasive instruments require compact <strong data-start=\"746\" data-end=\"766\">miniature drives <\/strong>that deliver maximum precision, smooth operation and energy efficiency while generating minimal heat.  Conventional manufacturing methods are increasingly reaching their limits \u2014 especially when extremely small geometries, tight tolerances, and the highest requirements for magnetic performance are involved.<\/p>\n<p data-start=\"1049\" data-end=\"1301\">Advanced production and stacking technologies for <strong data-start=\"1095\" data-end=\"1117\">lamination stacks<\/strong> are therefore becoming essential to meet both technical and regulatory standards in modern medical applications.<\/p>\n<\/div>\t<\/div>\n<\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><h2>Precision, Smooth Operation, and Thermal Stability as Key Performance Factors<\/h2>\n<p><!--StartFragment --><\/p>\n<p><!--StartFragment --><\/p>\n<p data-start=\"1393\" data-end=\"1710\">In sensitive applications such as robot-assisted surgery or implantable systems, even minimal imbalance or vibration can compromise accuracy. At the same time, drives must remain thermally stable during continuous operation to ensure patient safety and long-term reliability. <\/p>\n<p data-start=\"1712\" data-end=\"2055\">High-quality lamination stacks with optimized magnetic properties play a decisive role in minimizing <strong data-start=\"1845\" data-end=\"1869\">magnetic losses<\/strong>, improving efficiency, and reducing heat development. This is particularly critical for cardiovascular systems, implantable devices, and motorized endoscopic solutions, where even small efficiency losses can present risks. <\/p>\n<\/div>\t<\/div>\n<\/div>\n<\/div><div class=\"column\"><div class=\"container video-poster-section\">\n\t<img decoding=\"async\" width=\"2191\" height=\"1604\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2025\/12\/Mikrozahnsegment_SWD_NO20_2.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2025\/12\/Mikrozahnsegment_SWD_NO20_2.jpg 2191w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2025\/12\/Mikrozahnsegment_SWD_NO20_2-300x220.jpg 300w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2025\/12\/Mikrozahnsegment_SWD_NO20_2-1024x750.jpg 1024w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2025\/12\/Mikrozahnsegment_SWD_NO20_2-768x562.jpg 768w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2025\/12\/Mikrozahnsegment_SWD_NO20_2-1536x1124.jpg 1536w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2025\/12\/Mikrozahnsegment_SWD_NO20_2-2048x1499.jpg 2048w\" sizes=\"(max-width: 2191px) 100vw, 2191px\" \/><\/div>\n<div class=\"container factbox-section-wrapper\" >\n\t<h2>Facts<\/h2>\t<div class=\"facts\"><ul>\n<li>Backlack bonding enables high-precision, low-vibration miniature drives<br \/>\n<!--EndFragment --><\/li>\n<li>Segmented stators increase efficiency, reproducibility, and design freedom<br \/>\n<!--EndFragment --><\/li>\n<li>Ultra-thin special materials minimize magnetic losses and increase energy efficiency<br \/>\n<!--EndFragment --><\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div><\/div><div class=\"field-blocks-section  \" ><div class=\"column\"><div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><h2>Backlack Bonding for Structural Integrity and Reduced Vibration<\/h2>\n<p><!--StartFragment --><\/p>\n<p><!--StartFragment --><\/p>\n<p data-start=\"2118\" data-end=\"2408\">A key technology is the <a href=\"https:\/\/www.swd-technology.com\/en\/technologies\/bonding-varnish-backlack\/\" target=\"_blank\" rel=\"noopener\"><strong data-start=\"2152\" data-end=\"2175\">Backlack joint<\/strong><\/a>in which individual slats are glued together over their entire surface. In contrast to conventional welding or punching stacking processes, highly stable, dimensionally accurate sheet metal packages are produced with significantly reduced vibrations and noise emissions.<\/p>\n<p data-start=\"2410\" data-end=\"2798\">The increased structural strength also allows higher winding tension and faster winding speeds, improving copper fill factors and enabling tighter air gaps between stator and rotor. The result is enhanced power density and improved overall efficiency \u2014 decisive advantages for compact, high-performance medical drives.  <\/p>\n<\/div>\t<\/div>\n<\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><h2>Segmented Stators for Greater Flexibility and Efficiency<\/h2>\n<p><!--StartFragment --><\/p>\n<p><!--StartFragment --><\/p>\n<p>Segmented stators offer further technological advantages. Individual <a href=\"https:\/\/www.swd-technology.com\/en\/technologies\/stator-segmentation\/\" target=\"_blank\" rel=\"noopener\">segments<\/a> can be manufactured and wound separately with high precision before being assembled into a complete stator. This improves reproducibility, increases process speed, and enables higher copper fill factors \u2014 a critical parameter in miniaturized motors.  <\/p>\n<p>Segmentation also supports ultra-compact designs for minimally invasive instruments while optimizing the magnetic characteristics of the stator. The combination of efficiency, flexibility, and process stability enhances both performance and safety in demanding medical applications. <\/p>\n<\/div>\t<\/div>\n<\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><h2>Advanced Materials and Automated Precision Manufacturing<\/h2>\n<p><!--StartFragment --><\/p>\n<p><!--StartFragment --><\/p>\n<p data-start=\"3500\" data-end=\"3780\">Modern medical devices increasingly rely on specialized materials such as cobalt-iron alloys or ultra-thin <a href=\"https:\/\/www.swd-technology.com\/en\/technologies\/materials\/\" target=\"_blank\" rel=\"noopener\">electrical sheet<\/a> below 0.1 mm. These materials significantly reduce magnetic losses but require exceptional punching precision and process stability.<\/p>\n<p data-start=\"3782\" data-end=\"4151\">Automated manufacturing systems, digital measurement technologies, and digital twins ensure consistently high edge quality and full traceability \u2014 an indispensable requirement in highly regulated medical environments. At the same time, scalable production concepts allow efficient manufacturing of small and medium-sized series while maintaining the option for future volume expansion.  <\/p>\n<\/div>\t<\/div>\n<\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><h2>Applications Across the Medical Technology Spectrum<\/h2>\n<p><!--StartFragment --><\/p>\n<p><!--StartFragment --><\/p>\n<p data-start=\"4219\" data-end=\"4324\">High-precision stators and rotors with optimized lamination stacks are used in:<\/p>\n<ul data-start=\"4326\" data-end=\"4555\">\n<li data-start=\"4326\" data-end=\"4376\">\n<p data-start=\"4328\" data-end=\"4376\">High-speed surgical hand tools<\/p>\n<\/li>\n<li data-start=\"4326\" data-end=\"4376\">\n<p data-start=\"4328\" data-end=\"4376\">Robotic assistance systems<\/p>\n<\/li>\n<li data-start=\"4411\" data-end=\"4455\">\n<p data-start=\"4413\" data-end=\"4455\">Blood pumps and cardiovascular support systems<\/p>\n<\/li>\n<li data-start=\"4456\" data-end=\"4500\">\n<p data-start=\"4458\" data-end=\"4500\">Electrically driven dental devices<\/p>\n<\/li>\n<li data-start=\"4501\" data-end=\"4555\">\n<p data-start=\"4503\" data-end=\"4555\">Compact motors for endoscopy and microfluidic systems<\/p>\n<\/li>\n<\/ul>\n<p data-start=\"4557\" data-end=\"4770\">In each of these applications, the combination of <strong data-start=\"4609\" data-end=\"4632\">backlack bonding<\/strong>, <strong data-start=\"4634\" data-end=\"4660\">segmented stators<\/strong>, advanced materials, and automated production processes enables a new level of performance in terms of precision, smooth operation, and energy efficiency.<\/p>\n<h2>Conclusion<\/h2>\n<p><!--StartFragment --><\/p>\n<p><!--StartFragment --><\/p>\n<p data-start=\"4787\" data-end=\"5203\">Medical technology requires increasingly compact, quiet, and energy-efficient drive systems. Innovative manufacturing technologies for <strong data-start=\"4910\" data-end=\"4932\">lamination stacks<\/strong> provide the foundation for this next generation of performance.<br \/>Through full-surface bonding, segmented stator design, advanced materials, and highly automated production processes, modern <strong data-start=\"5103\" data-end=\"5127\">stators and rotors<\/strong> achieve exceptional precision, thermal stability, and power density.  <\/p>\n<p data-start=\"5205\" data-end=\"5353\">Thus, modern manufacturing technologies form the basis for the next generation of medical devices \u2014 more powerful, safer, and more sustainable.<\/p>\n<\/div>\t<\/div>\n<\/div>\n<div class=\"container theme-section-wrapper\">\n\t<div class=\"theme-section-wrapper__inner\"><div class=\"theme-content\" style=\"max-width:100%;\"><h2>Ready to Shape the Next Generation of Medical Drive Systems?<\/h2><div class=\"theme-description\"><p data-start=\"249\" data-end=\"465\">High-precision <strong data-start=\"257\" data-end=\"279\">lamination stacks,<\/strong> segmented stators, and advanced backlack bonding technologies open new possibilities for powerful, energy-efficient, and low-vibration miniature drives in <a href=\"https:\/\/www.swd-technology.com\/en\/markets\/medical-technology\/\" target=\"_blank\" rel=\"noopener\">medical technology<\/a>.<\/p>\n<p data-start=\"467\" data-end=\"588\">Discuss your requirements with our experts \u2014 from prototype development to scalable series production.<\/p>\n<p data-start=\"590\" data-end=\"650\"><strong data-start=\"590\" data-end=\"650\">Get in touch now and redefine performance in MedTech drive solutions.<\/strong><\/p>\n<\/div><a href=\"#kontakt\" target=\"\" class=\"button\">Anfrage starten<\/a><\/div><\/div>\n\n<\/div>\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"<p>Rethinking miniature drives for medical technology: Innovative laminated core packages enhance precision, smooth operation, and efficiency, enabling more powerful, compact, and thermally stable drive systems.<\/p>\n","protected":false},"author":9,"featured_media":6129,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[30,28],"tags":[54,57,68,85],"class_list":["post-6160","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-technologies","category-processes-industrialization","tag-tolerances","tag-losses","tag-medtech","tag-85"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Lamination stacks in Medical Technology: Precision Miniaturized Drives<\/title>\n<meta name=\"description\" content=\"Lamination stacks for medical technology with backlack bonding and segmented stators for precise, energy-efficient miniature drive systems.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" 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