{"id":5314,"date":"2024-12-03T12:38:27","date_gmt":"2024-12-03T12:38:27","guid":{"rendered":"https:\/\/www.swd-technology.com\/?p=5314"},"modified":"2025-02-04T10:36:32","modified_gmt":"2025-02-04T10:36:32","slug":"the-future-of-stator-and-rotor-manufacturing","status":"publish","type":"post","link":"https:\/\/www.swd-technology.com\/en\/the-future-of-stator-and-rotor-manufacturing\/","title":{"rendered":"The future of stator and rotor manufacturing"},"content":{"rendered":"<div class=\"field-blocks-section  \" ><div class=\"column\"><div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><p><strong>At the Electric Vehicle Production Days (EPT) at <a href=\"https:\/\/www.rwth-aachen.de\/cms\/~a\/root\/?lidx=1\" target=\"_blank\" rel=\"noopener\">RWTH Aachen University<\/a>, we were privileged to present a paper on our &#8216;Revolutionary stator and rotor production&#8217;. The following summary outlines the key points of this presentation.<\/strong><\/p>\n<\/div>\t<\/div>\n<\/div>\n<\/div><\/div><div class=\"field-blocks-section column_style_5 \" ><div class=\"column\"><div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-left\">\n\n\t\t<div class=\"content\"><p>The principal trends in the manufacture of stators and rotors for e-mobility are the pursuit of CO2 neutrality and the S-curve of technological advancement. The next significant industrial transformation will be the attainment of CO2 neutrality across the entire value chain. The conventional progressive tools currently employed in the production of stators and rotors, which result in the generation of 50% of the electrical sheet material waste, will no longer be feasible in the next generation of motors. The high proportion of material results in a disproportionately high CO2 impact, which will no longer be financially viable. New processes, such as segmentation or axial flux motor concepts, which result in a reduction in material resource consumption, will become increasingly important.<\/p>\n<\/div>\t<\/div>\n<\/div>\n<div class=\"container downloads-section-wrapper\">\n\t<div class=\"download-block-wrapper\"><h2>Presentation at the RWTH Aachen<\/h2><ul class=\"download-list\"><li class=\"download-item\"><svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" viewBox=\"0 0 75.32 92.604\"> <path fill=\"#ff2116\" d=\"M-29.633 123.947c-3.552 0-6.443 2.894-6.443 6.446v49.498c0 3.551 2.891 6.445 6.443 6.445h37.85c3.552 0 6.443-2.893 6.443-6.445v-40.702s.102-1.191-.416-2.351a6.516 6.516 0 0 0-1.275-1.844 1.058 1.058 0 0 0-.006-.008l-9.39-9.21a1.058 1.058 0 0 0-.016-.016s-.802-.764-1.99-1.274c-1.4-.6-2.842-.537-2.842-.537l.021-.002z\" color=\"#000\" font-family=\"sans-serif\" overflow=\"visible\" paint-order=\"markers fill stroke\" style=\"line-height:normal;font-variant-ligatures:normal;font-variant-position:normal;font-variant-caps:normal;font-variant-numeric:normal;font-variant-alternates:normal;font-feature-settings:normal;text-indent:0;text-align:start;text-decoration-line:none;text-decoration-style:solid;text-decoration-color:#000;text-transform:none;text-orientation:mixed;white-space:normal;shape-padding:0;isolation:auto;mix-blend-mode:normal;solid-color:#000;solid-opacity:1\" transform=\"translate(53.548 -183.975) scale(1.4843)\"\/> <path fill=\"#f5f5f5\" d=\"M-29.633 126.064h28.38a1.058 1.058 0 0 0 .02 0s1.135.011 1.965.368a5.385 5.385 0 0 1 1.373.869l9.368 9.19s.564.595.838 1.208c.22.495.234 1.4.234 1.4a1.058 1.058 0 0 0-.002.046v40.746a4.294 4.294 0 0 1-4.326 4.328h-37.85a4.294 4.294 0 0 1-4.326-4.328v-49.498a4.294 4.294 0 0 1 4.326-4.328z\" color=\"#000\" font-family=\"sans-serif\" overflow=\"visible\" paint-order=\"markers fill stroke\" style=\"line-height:normal;font-variant-ligatures:normal;font-variant-position:normal;font-variant-caps:normal;font-variant-numeric:normal;font-variant-alternates:normal;font-feature-settings:normal;text-indent:0;text-align:start;text-decoration-line:none;text-decoration-style:solid;text-decoration-color:#000;text-transform:none;text-orientation:mixed;white-space:normal;shape-padding:0;isolation:auto;mix-blend-mode:normal;solid-color:#000;solid-opacity:1\" transform=\"translate(53.548 -183.975) scale(1.4843)\"\/> <path fill=\"#ff2116\" d=\"M18.804 55.135c-2.162-2.162.177-5.133 6.526-8.288l3.994-1.985 1.557-3.405a134.054 134.054 0 0 0 2.838-6.79l1.283-3.386-.884-2.506c-1.087-3.08-1.474-7.71-.785-9.374.934-2.255 3.994-2.024 5.205.393.946 1.888.849 5.307-.272 9.618l-.92 3.534.81 1.375c.445.756 1.746 2.55 2.89 3.989l2.152 2.676 2.677-.35c8.503-1.11 11.416.777 11.416 3.48 0 3.413-6.677 3.695-12.284-.243-1.262-.886-2.128-1.767-2.128-1.767s-3.513.716-5.243 1.182c-1.785.48-2.675.782-5.29 1.665 0 0-.918 1.332-1.516 2.301-2.224 3.604-4.821 6.59-6.676 7.677-2.077 1.217-4.254 1.3-5.35.204zm3.393-1.212c1.216-.751 3.676-3.66 5.378-6.361l.69-1.093-3.14 1.578c-4.848 2.438-7.066 4.735-5.913 6.125.648.78 1.423.716 2.985-.25zm31.494-8.84c1.189-.833 1.016-2.51-.328-3.187-1.045-.527-1.888-.635-4.606-.595-1.67.114-4.354.45-4.81.553 0 0 1.476 1.02 2.13 1.394.872.498 2.99 1.422 4.537 1.895 1.526.467 2.409.418 3.077-.06zm-12.663-5.264c-.72-.756-1.943-2.334-2.719-3.507-1.014-1.33-1.523-2.27-1.523-2.27s-.741 2.386-1.35 3.82l-1.898 4.692-.55 1.065s2.925-.96 4.414-1.348c1.576-.412 4.776-1.041 4.776-1.041zm-4.081-16.365c.184-1.54.261-3.078-.233-3.853-1.373-1.5-3.03-.25-2.749 3.318.095 1.2.393 3.25.791 4.515l.725 2.299.51-1.732c.28-.952.71-2.998.956-4.547z\"\/> <path fill=\"#2c2c2c\" d=\"M-20.93 167.839h2.365q1.133 0 1.84.217.706.21 1.19.944.482.728.482 1.756 0 .945-.392 1.624-.392.678-1.056.98-.658.3-2.03.3h-.818v3.73h-1.581zm1.58 1.224v3.33h.785q1.05 0 1.448-.391.406-.392.406-1.274 0-.657-.266-1.063-.266-.413-.588-.504-.315-.098-1-.098zm5.508-1.224h2.148q1.56 0 2.49.552.938.553 1.414 1.645.483 1.091.483 2.42 0 1.4-.434 2.499-.427 1.091-1.316 1.763-.881.672-2.518.672h-2.267zm1.58 1.266v7.018h.659q1.378 0 2-.952.623-.958.623-2.553 0-3.513-2.623-3.513zm6.473-1.266h5.304v1.266h-3.723v2.855h2.981v1.266h-2.98v4.164H-5.79z\" font-family=\"Franklin Gothic Medium Cond\" letter-spacing=\"0\" style=\"line-height:125%;-inkscape-font-specification:&quot;Franklin Gothic Medium Cond&quot;\" transform=\"translate(53.548 -183.975) scale(1.4843)\" word-spacing=\"4.26\"\/><\/svg><div class=\"download-item__inner\"><div class=\"top-pdf\"><span class=\"title\">Handout of the presentation (E)<\/span><span class=\"type-size\">PDF 2.06mb<\/span><\/div><div class=\"bottom-pdf\"><span class=\"download\"><a class=\"no-popup\" href=\"#\" data-download-btn data-file=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2024\/11\/Presentation_EPT_SWDAG_final_handout.pdf\">Download<\/a><\/span><span class=\"preview\"><span>Preview<\/span><span class=\"thumb\"><img decoding=\"async\" width=\"1707\" height=\"960\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2024\/11\/Presentation_EPT_SWDAG_final_handout-pdf.jpg\" class=\"attachment-full size-full\" alt=\"\" \/><\/span><\/span><\/div><\/div><\/li><\/ul><\/div><\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-left\">\n\n\t\t<div class=\"content\"><p>The advent of ever larger punching presses and more complex progressive punching tools with a length of over 3 metres has presented two significant challenges. From the perspective of operational and maintenance requirements, these machines necessitate the presence of highly specialised personnel. Additionally, the availability of such machinery is constrained by factors such as coil changes and the aforementioned complexity, with a typical availability rate of only 60-70%. Moreover, there is an increasing tendency to integrate gluing or baking stations with the aforementioned machinery, which ultimately results in a further reduction in availability. Given the considerable investment involved, such low availability levels are not an efficient use of resources.<\/p>\n<p>A trend towards segmentation can be derived from projects with our customers, often in the area of research or pre-development. The influencing factors mentioned above are being taken up by our customers, as evidenced by a complete redesign of assemblies, such as the stator and rotor. This includes not only the use of different materials for the stator and rotor, but also the segmentation of the rotors or the construction of the rotors from laminated individual components.<\/p>\n<\/div>\t<\/div>\n<\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-left\">\n\n\t\t<div class=\"content\"><p>The optimal solution for future production is the formation of small production cells comprising segments and components for stator and rotor stacks. The manufacturing of the stator and rotor is conducted in a wholly independent manner, with distinct material selection and disparate packaging processes employed for each component. This approach allows for the optimal utilisation of materials. The production cells are equipped with a punching tool that has been designed for ease of handling. The tool is capable of achieving over 50 million strokes in the SWD industrialisations without the necessity for regrinding or revision. The availability of the cell is over 95%, and it is operated and maintained by a semi-skilled operator. The involvement of technical or tool specialists is not necessary. The cell is entirely digitalised. The continuous monitoring of all parameters and the storage of production data per component in the form of a digital twin represent integral components of the concept. The production cell is no longer situated in a central location within the stamping plant; rather, it is decentralised within the customer&#8217;s own production facility. In accordance with the intricacy of the product in question, remote assistance or an autonomous production line may be employed.<\/p>\n<\/div>\t<\/div>\n<\/div>\n<\/div><div class=\"column\"><div class=\"container video-poster-section\">\n\t<img decoding=\"async\" width=\"842\" height=\"632\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2024\/09\/EPT.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2024\/09\/EPT.jpg 842w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2024\/09\/EPT-300x225.jpg 300w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2024\/09\/EPT-768x576.jpg 768w\" sizes=\"(max-width: 842px) 100vw, 842px\" \/><\/div>\n<div class=\"container factbox-section-wrapper\" >\n\t<h2>Facts<\/h2>\t<div class=\"facts\"><ul>\n<li>CO2 neutrality as the next industrial revolution<\/li>\n<li>Material savings in the stator and rotor pack are the key<\/li>\n<li>Segmentation and smaller components are the solution<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div><\/div><div class=\"field-blocks-section  \" ><div class=\"column\"><div class=\"container theme-section-wrapper\">\n\t<div class=\"theme-section-wrapper__inner\"><div class=\"theme-content\" style=\"max-width:100%;\"><h2>When would you like to start in the future?<\/h2><div class=\"theme-description\"><p>In line with our commitment to setting new standards in our industry, we have already successfully implemented a significant number of innovative concepts and industrialisations. As a global leader in cutting-edge electrical lamination stacks, we are confident that we can provide you with the ideal solution.<\/p>\n<\/div><a href=\"#kontakt\" target=\"\" class=\"button\">Start enquiry!<\/a><\/div><\/div>\n\n<\/div>\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"<p>The production of stators and rotors for the automotive industry is undergoing radical change. We look at the trends that are emerging and the solutions that are available.<\/p>\n","protected":false},"author":5,"featured_media":4260,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[41,28],"tags":[48,57,74],"class_list":["post-5314","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-segmentation","category-processes-industrialization","tag-2024-en","tag-losses","tag-e-mobility"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>The future of stator and rotor manufacturing at SWD is revolutionary!<\/title>\n<meta name=\"description\" content=\"The production of stators and rotors for the automotive industry is undergoing a radical transformation. This article presents an overview of the emerging trends and solutions that are shaping the future of this sector.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.swd-technology.com\/en\/the-future-of-stator-and-rotor-manufacturing\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"The future of stator and rotor manufacturing at SWD is revolutionary!\" \/>\n<meta property=\"og:description\" content=\"The production of stators and rotors for the automotive industry is undergoing a radical transformation. This article presents an overview of the emerging trends and solutions that are shaping the future of this sector.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.swd-technology.com\/en\/the-future-of-stator-and-rotor-manufacturing\/\" \/>\n<meta property=\"og:site_name\" content=\"SWD\" \/>\n<meta property=\"article:published_time\" content=\"2024-12-03T12:38:27+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2025-02-04T10:36:32+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2024\/02\/3.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1460\" \/>\n\t<meta property=\"og:image:height\" content=\"865\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Thomas Staeuble\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Thomas Staeuble\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"1 minute\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/www.swd-technology.com\/en\/the-future-of-stator-and-rotor-manufacturing\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/www.swd-technology.com\/en\/the-future-of-stator-and-rotor-manufacturing\/\"},\"author\":{\"name\":\"Thomas Staeuble\",\"@id\":\"https:\/\/www.swd-technology.com\/#\/schema\/person\/eb825393aea855c5bc1941fb6f25ca85\"},\"headline\":\"The future of stator and rotor manufacturing\",\"datePublished\":\"2024-12-03T12:38:27+00:00\",\"dateModified\":\"2025-02-04T10:36:32+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/www.swd-technology.com\/en\/the-future-of-stator-and-rotor-manufacturing\/\"},\"wordCount\":7,\"publisher\":{\"@id\":\"https:\/\/www.swd-technology.com\/#organization\"},\"image\":{\"@id\":\"https:\/\/www.swd-technology.com\/en\/the-future-of-stator-and-rotor-manufacturing\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2024\/02\/3.jpg\",\"keywords\":[\"2024\",\"losses\",\"E-mobility\"],\"articleSection\":[\"Segmentation\",\"Processes &amp; Industrialization\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.swd-technology.com\/en\/the-future-of-stator-and-rotor-manufacturing\/\",\"url\":\"https:\/\/www.swd-technology.com\/en\/the-future-of-stator-and-rotor-manufacturing\/\",\"name\":\"The future of stator and rotor manufacturing at SWD is revolutionary!\",\"isPartOf\":{\"@id\":\"https:\/\/www.swd-technology.com\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\/\/www.swd-technology.com\/en\/the-future-of-stator-and-rotor-manufacturing\/#primaryimage\"},\"image\":{\"@id\":\"https:\/\/www.swd-technology.com\/en\/the-future-of-stator-and-rotor-manufacturing\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2024\/02\/3.jpg\",\"datePublished\":\"2024-12-03T12:38:27+00:00\",\"dateModified\":\"2025-02-04T10:36:32+00:00\",\"description\":\"The production of stators and rotors for the automotive industry is undergoing a radical transformation. 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