{"id":3788,"date":"2023-06-02T00:00:03","date_gmt":"2023-06-02T00:00:03","guid":{"rendered":"https:\/\/www.swd-technology.com\/?p=3788"},"modified":"2024-10-20T09:45:06","modified_gmt":"2024-10-20T09:45:06","slug":"extreme-material-savings","status":"publish","type":"post","link":"https:\/\/www.swd-technology.com\/en\/extreme-material-savings\/","title":{"rendered":"Extreme material savings"},"content":{"rendered":"<div class=\"field-blocks-section column_style_5 \" ><div class=\"column\"><div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-left\">\n\n\t\t<div class=\"content\"><h2>Challenge<\/h2>\n<p>The customer, a start-up in the electric motorcycle sector, has developed a fully integrated electric motor. The amount of <a href=\"https:\/\/www.swd-technology.com\/en\/technologies\/materials\/\">material used<\/a> for the lamination stack is very high due to the large diameter. A lot of <a href=\"https:\/\/www.swd-technology.com\/en\/technologies\/materials\/\">material<\/a> is required, which has a correspondingly high carbon footprint and is expensive.<\/p>\n<\/div><div class=\"thumb\"><img decoding=\"async\" width=\"480\" height=\"480\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-11-1.png\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-11-1.png 480w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-11-1-300x300.png 300w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-11-1-150x150.png 150w\" sizes=\"(max-width: 480px) 100vw, 480px\" \/><\/div>\t<\/div>\n<\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-left\">\n\n\t\t<div class=\"content\"><h2>Approach<\/h2>\n<p>SWD describes a concept with segmented production of stator and rotor stacks on the basis of <a href=\"https:\/\/www.swd-technology.com\/en\/industrialization\/technologies-for-segmentation\/\">DKS\u00ae<\/a>technology. Different <a href=\"https:\/\/www.swd-technology.com\/en\/technologies\/materials\/\">materials<\/a> are possible. The use of <a href=\"https:\/\/www.swd-technology.com\/en\/technologies\/stator-segmentation\/\">segmentation<\/a> and bonding massively reduces the amount of material used.<\/p>\n<\/div><div class=\"thumb\"><img decoding=\"async\" width=\"480\" height=\"480\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-12-1.png\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-12-1.png 480w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-12-1-300x300.png 300w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-12-1-150x150.png 150w\" sizes=\"(max-width: 480px) 100vw, 480px\" \/><\/div>\t<\/div>\n<\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-left\">\n\n\t\t<div class=\"content\"><h2>Success<\/h2>\n<p>The prototype phase is starting soon. SWD uses these technologies every day and they can be transferred to series manufacturing. The finished lamination stacks will be cheaper than the material costs of traditional production in progressive die cutting.<\/p>\n<\/div><div class=\"thumb\"><img decoding=\"async\" width=\"480\" height=\"480\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-13-1.png\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-13-1.png 480w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-13-1-300x300.png 300w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-13-1-150x150.png 150w\" sizes=\"(max-width: 480px) 100vw, 480px\" \/><\/div>\t<\/div>\n<\/div>\n<\/div><div class=\"column\"><div class=\"container factbox-section-wrapper\" style='background-color:#3c3c3c;'>\n\t<h2>Facts<\/h2>\t<div class=\"facts\"><ul>\n<li>Material used reduced by 80%<\/li>\n<li>Different materials possible for stator and rotor<\/li>\n<li>Costs of segmented stacks are smaller than material costs in progressive die cutting<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"<p>Massive material savings! The customer, a start-up in the electric motorcycle sector, has developed a fully integrated electric motor.<\/p>\n","protected":false},"author":5,"featured_media":3657,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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