{"id":3778,"date":"2022-10-21T12:50:32","date_gmt":"2022-10-21T12:50:32","guid":{"rendered":"https:\/\/www.swd-technology.com\/?p=3778"},"modified":"2024-10-20T10:09:47","modified_gmt":"2024-10-20T10:09:47","slug":"new-standards-for-the-reduction-of-tolerances","status":"publish","type":"post","link":"https:\/\/www.swd-technology.com\/en\/new-standards-for-the-reduction-of-tolerances\/","title":{"rendered":"New standards for the reduction of tolerances"},"content":{"rendered":"<div class=\"field-blocks-section column_style_5 \" ><div class=\"column\"><div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-left\">\n\n\t\t<div class=\"content\"><h2>Challenge<\/h2>\n<p>The customer, an automobile manufacturer, builds their electric drives on the basis of <a href=\"https:\/\/www.swd-technology.com\/en\/technologies\/stator-segmentation\/\">segmented stators<\/a> with 12 or 18 segments. Extremely narrow diameter tolerances of +\/- 0.032 mm (!) are needed to fit these into the housing, with segments approx. 100 mm long made of NO20 material.<\/p>\n<\/div><div class=\"thumb\"><img decoding=\"async\" width=\"480\" height=\"480\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-11-1.png\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-11-1.png 480w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-11-1-300x300.png 300w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-11-1-150x150.png 150w\" sizes=\"(max-width: 480px) 100vw, 480px\" \/><\/div>\t<\/div>\n<\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-left\">\n\n\t\t<div class=\"content\"><h2>Approach<\/h2>\n<p>SWD discusses the requirements, feasibility, and measurement methods for safeguarding these tolerances with the customer. Current productions and our digital production data from <a href=\"#\">BPS\u00ae technology<\/a> serve as the basis for evaluation.<\/p>\n<\/div><div class=\"thumb\"><img decoding=\"async\" width=\"480\" height=\"480\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-12-1.png\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-12-1.png 480w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-12-1-300x300.png 300w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-12-1-150x150.png 150w\" sizes=\"(max-width: 480px) 100vw, 480px\" \/><\/div>\t<\/div>\n<\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-left\">\n\n\t\t<div class=\"content\"><h2>Success<\/h2>\n<p>The prototype phase with three different geometries\/diameters was successfully completed. The two-track punching tools and the 16 bonding cavities were sampled and the variance of the stator diameter is within 0.02 mm \u2013 measured with a stepped diameter sleeve. We have developed a new type of 100% diameter measurement for production with our <a href=\"#\">BPS\u00ae technology<\/a> and will carry out a diameter measurement with each segment. This means that we are setting new standards in feasibility!<\/p>\n<\/div><div class=\"thumb\"><img decoding=\"async\" width=\"480\" height=\"480\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-13-1.png\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-13-1.png 480w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-13-1-300x300.png 300w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/Success_Storie_Bild-13-1-150x150.png 150w\" sizes=\"(max-width: 480px) 100vw, 480px\" \/><\/div>\t<\/div>\n<\/div>\n<\/div><div class=\"column\"><div class=\"container factbox-section-wrapper\" style='background-color:#3c3c3c;'>\n\t<h2>Facts<\/h2>\t<div class=\"facts\"><ul>\n<li>Diameter tolerance of individual teeth of +\/-0.032 mm<\/li>\n<li>100% diameter measurement in the fully automatic system<\/li>\n<li>Further tolerance reduction under appraisal<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"<p>We reduce tolerances! The customer, a vehicle manufacturer, builds their electric drives on the basis of segmented stators with 12 or 18 segments.<\/p>\n","protected":false},"author":5,"featured_media":4520,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[28,29],"tags":[52,54],"class_list":["post-3778","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-processes-industrialization","category-success-stories","tag-bps","tag-tolerances"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>New standards for the reduction of tolerances I SWD AG<\/title>\n<meta name=\"description\" content=\"The success story with a vehicle manufacturer where we guarantee minimum diameter tolerances and even measure 100%!\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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