{"id":2591,"date":"2023-11-15T09:02:38","date_gmt":"2023-11-15T09:02:38","guid":{"rendered":"https:\/\/www.swd-technology.com\/?page_id=2591"},"modified":"2025-02-07T06:05:03","modified_gmt":"2025-02-07T06:05:03","slug":"technologies-for-segmentation","status":"publish","type":"page","link":"https:\/\/www.swd-technology.com\/en\/industrialization\/technologies-for-segmentation\/","title":{"rendered":"Technologies for segmentation"},"content":{"rendered":"
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Technologies for segmentation: Fully automated bonding varnish (Backlack) lines for stator segments<\/h1>\n\t
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We developed BPS\u00ae technology for the industrialization of the bonding varnish (Backlack) stator segments. The highly automated BPS\u00ae systems are perfectly matched to the material and geometry. <\/strong>Segmentation saves material and CO2<\/sub>. High process reliability with a digital twin ensures continuous process optimization to achieve 0 ppm.<\/strong><\/p>\n<\/div>

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Ensure efficient production of stator segments and single teeth with BPS\u00ae technology<\/h2>\n

Our BPS\u00ae technology is a fully automated system for the production of bonded stator segments or single teeth. The system contains all processes from unrolling the raw material to the finished lamination stack, including measurement and testing methods. As a result, we have already supplied more than 15 million stator segments to the automotive industry.<\/p>\n<\/div>\t<\/div>\n<\/div>\n\n\t\n\t

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The next level of stator production with DKS\u00ae<\/h2>\n

Another development is our DKS\u00ae technology. With this technology, the segments are not manufactured individually. Instead, lamination segments are stacked in a staggered manner \u2013 just like with a brick wall. The staggered lamination segments are bonded to create a solid stator. DKS\u00ae technology was originally developed by SWD for smaller motors in serial manufacturing.<\/p>\n

We are currently scaling the technology to large stators and large volumes.<\/p>\n<\/div>\t<\/div>\n<\/div>\n

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What our employees have to say:<\/h2>\t\t\t

\u201cBPS\u00ae technology saves an enormous amount of material, has been tried and tested millions of times, and achieves 0 ppm.\u201d<\/p>\n<\/div>\t\t<\/div>\n\t\t

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Pascal Huber<\/h3>\t\t\tProduction manager<\/span>\t\t<\/div>\n\t<\/div>\n<\/div>\n\n\t\n\t
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Why you should use technologies for segmentation:<\/h2>\n<\/div>\t<\/div>\n<\/div>\n
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Reduced magnetic losses<\/div>\n\t\t
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The material is not aligned for punching, resulting in fewer magnetic losses. Read more in our blog article<\/a>.<\/p>\n<\/div>\n\t\t\t\t\t\t<\/div>\n\t<\/div>\n<\/div>\n

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Manufacturing automation<\/div>\n\t\t
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Fully automated production process from the unwinding to the finished stack.<\/p>\n<\/div>\n\t\t\t\t\t\t<\/div>\n\t<\/div>\n<\/div>\n

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High process reliability<\/div>\n\t\t
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Maximum process reliability is ensured by the precise coordination of material, tools, process, and machine. Everything is monitored, measured, digitized, and documented.<\/p>\n<\/div>\n\t\t\t\t\t\t<\/div>\n\t<\/div>\n<\/div>\n

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Continuous process optimization<\/div>\n\t\t
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A digital twin is used for tracking, analyzing, and improving processes. \u201cBig data meets big improvement\u201d<\/strong> is our approach.<\/p>\n<\/div>\n\t\t\t\t\t\t<\/div>\n\t<\/div>\n<\/div>\n

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Intelligent process control<\/div>\n\t\t
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Intelligent process control intervenes in the recipes and increases both the output and the stability of the process.<\/p>\n<\/div>\n\t\t\t\t\t\t<\/div>\n\t<\/div>\n<\/div>\n

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Flexible production location<\/div>\n\t\t
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Production on your premises or at your manufacturing partner\u2019s premises becomes possible.<\/p>\n<\/div>\n\t\t\t\t\t\t<\/div>\n\t<\/div>\n<\/div>\n

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Fully automatic 3D axial flux motor segmentation<\/div>\n\t\t
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Fully-automated segmentation is also possible for axial flux motor 3D segments. Each lamination has a different size. Pyramid-shaped segments are possible.<\/p>\n<\/div>\n\t\t\t\t\t\t<\/div>\n\t<\/div>\n<\/div>\n

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Material-saving and environmentally friendly<\/div>\n\t\t
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Both segmentation methods save material and thus reduce the carbon footprint.<\/p>\n<\/div>\n\t\t\t\t\t\t<\/div>\n\t<\/div>\n<\/div>\n\n\t\n\t

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Success stories<\/h2>\n<\/div>\t<\/div>\n<\/div>\n
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Segmentation | Processes & Industrialization<\/span>\"\"<\/a><\/div>
03.12.2024 - Lesezeit: < 1 Minute<\/span>
The future of stator and rotor manufacturing<\/a><\/div>
The production of stators and rotors for the automotive industry is undergoing radical change. We look at the trends that are emerging and the solutions that are available.<\/div>Read full article<\/a><\/div><\/div>
Success Stories<\/span>\"\"<\/a><\/div>
04.07.2024 - Lesezeit: < 1 Minute<\/span>
An innovative stator demonstrator utilising a novel material<\/a><\/div>
SWD AG has developed and manufactured a pioneering stator demonstrator with novel material in cooperation with RWTH Aachen University and other project partners.<\/div>Read full article<\/a><\/div><\/div>
Segmentation<\/span>\"\"<\/a><\/div>
08.05.2021 - Reading time: about 1 minute<\/span>
Segmentation of the asynchronous motor<\/a><\/div>
The segmented stator with plastic overmolding is the answer to rising raw material prices, increased engine performance and smart production.<\/div>Read full article<\/a><\/div><\/div>
Segmentation | Processes & Industrialization<\/span>\"\"<\/a><\/div>
20.11.2021 - Reading time: < 1 minute<\/span>
BPS\u00ae Facts<\/a><\/div>
The BPS\u00ae technology for the fully automated, fast, efficient, and energy-saving production of stator segments has been developed and mass-produced by SWD with partners such as Schuler, GF and others over the past 10 years.<\/div>Read full article<\/a><\/div><\/div>
Quality | Segmentation<\/span>\"\"<\/a><\/div>
05.12.2023 - Reading time: < 1 minute<\/span>
World first: Diameter of the segmented stator measured at 100%<\/a><\/div>
We have built the first BPS\u00ae machine with 100% diameter measurement. The result is even narrower stator tolerances. <\/div>Read full article<\/a><\/div><\/div><\/div>\n\n\t\n\t
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Impressions<\/h2>\n<\/div>\t<\/div>\n<\/div>\n
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Our specialist will be happy to answer any questions you may have.<\/h2>\t\t\t
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Thomas St\u00e4uble<\/h3>\t\t\t\t\tCEO<\/span>\t\t\t\t\t+41 62 867 92 01<\/a>\t\t\t\t\tt.staeuble@swdag.ch<\/a>\t\t\t\t<\/div>\t\t\t\t\t<\/div>\t\n\n<\/div>\n
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Fact box<\/h2>\t
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  • From the idea to the industrialization of SWD<\/li>\n
  • Experience from over 12 million stator segments<\/li>\n
  • Intelligent process control<\/li>\n
  • Digital twin ensures continuous process optimization<\/li>\n
  • Saves material<\/li>\n
  • 100% traceability<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"

    Technologies for segmentation: Fully automated bonding varnish (Backlack) lines for stator segments We developed BPS\u00ae technology for the industrialization of the bonding varnish (Backlack) stator segments. The highly automated BPS\u00ae systems are perfectly matched to the material and geometry. Segmentation saves material and CO2. High process reliability with a digital twin ensures continuous process optimization […]<\/p>\n","protected":false},"author":5,"featured_media":3292,"parent":2568,"menu_order":-40,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"inline_featured_image":false,"site-sidebar-layout":"left-sidebar","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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