{"id":2538,"date":"2023-08-25T11:43:02","date_gmt":"2023-08-25T11:43:02","guid":{"rendered":"https:\/\/www.swd-technology.com\/?page_id=2538"},"modified":"2025-08-20T04:17:52","modified_gmt":"2025-08-20T04:17:52","slug":"materials","status":"publish","type":"page","link":"https:\/\/www.swd-technology.com\/en\/technologies\/materials\/","title":{"rendered":"Materials"},"content":{"rendered":"<div class=\"field-blocks-section  \" ><div class=\"column\"><div\n\tclass=\"container simple-text-section-wrapper\" >\n\t<h1 class=\"title\">Materials: Electrical sheet materials from 0.35 mm to 0.05 mm<\/h1>\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><p><strong>We are constantly advancing the development of electrical sheet materials. Together with the manufacturers, we test the usability of new materials and coatings. We are looking for the optimum balance between magnetics and processability. In addition to classic electrical sheet, we also successfully punch cobalt or nickel iron or grain-oriented electrical sheet. We process electrical sheet materials NO10, NO15, NO20, NO27, NO30, and NO35 as well as GO20 material in series manufacturing.<\/strong><\/p>\n<\/div><div class=\"thumb\"><img decoding=\"async\" width=\"1000\" height=\"750\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_01.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_01.jpg 1000w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_01-300x225.jpg 300w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_01-768x576.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/div>\t<\/div>\n<\/div>\n<\/div><\/div><div class=\"field-blocks-section column_style_5 \" ><div class=\"column\"><div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><h2>Feasibility studies for electrical stacks thanks to new tooling concepts<\/h2>\n<p>We have developed and implemented new tooling concepts for electrical stacks for processing thin or grain-oriented electrical sheet materials. New materials, together with our tooling concepts and machine technologies, make new solutions possible.<\/p>\n<\/div>\t<\/div>\n<\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><h2>Continuous expansion of bonding varnish (Backlack) variants<\/h2>\n<p>We are not only concerned with the material itself, but also with its coating. Bonding varnish (Backlack) is currently only available in a few variants, but is now being continuously expanded. We are working with various manufacturers on further developments to improve lamination stacks and the creation of prototypes for test series.<\/p>\n<\/div>\t<\/div>\n<\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><h2>We process our expertise in materials<\/h2>\n<ul>\n<li>NO10, NO15, NO20, NO27, NO30, and NO35 into lamination stacks in large series.<\/li>\n<li>We punch large quantities of cobalt and nickel iron as laminations (these are then annealed).<\/li>\n<li>We process GO20 (grain-oriented material) into lamination stacks in large-scale series manufacturing.<\/li>\n<li>We use our technologies to process materials from various European and Asian manufacturers in series manufacturing.<\/li>\n<\/ul>\n<\/div>\t<\/div>\n<\/div>\n<div class=\"container video-poster-section\">\n\t<img decoding=\"async\" width=\"1000\" height=\"707\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2024\/02\/swd_technologien_materialien_tabelle_en.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2024\/02\/swd_technologien_materialien_tabelle_en.jpg 1000w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2024\/02\/swd_technologien_materialien_tabelle_en-300x212.jpg 300w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2024\/02\/swd_technologien_materialien_tabelle_en-768x543.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/div>\n<div class=\"download-button-section-wrapper\">\n\t<a href=\"#\" data-download-btn data-file=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2024\/02\/swd_technologien_materialien_tabelle_en.pdf\" class=\"button no-popup download-btn\">Download table<\/a><\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><p>We continuously refine this expertise to drive innovation in high-performance lamination stacks.<\/p>\n<h2>Our goals for further development<\/h2>\n<ul>\n<li>Lower bonding temperatures<\/li>\n<li>Shorter cycle times<\/li>\n<li>Thinner coating thickness<\/li>\n<li>Higher stacking factor<\/li>\n<li>etc.<\/li>\n<\/ul>\n<p>The focus is always on improving the electric motor.<\/p>\n<\/div>\t<\/div>\n<\/div>\n<div class=\"container contact-wide-section-wrapper\">\n\t<div class=\"contact-wide-section-wrapper__inner\" style='background-image:url(https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/08\/swd_struktur_box_background.jpg);'>\n\n\t\t<div class='contact-wide-info'>\t\t\t<h2>What our employees have to say:<\/h2>\t\t\t<div class='description'><p>\u201cWe are constantly qualifying new suppliers, materials, and coatings \u2013 all over the world.\u201d<\/p>\n<\/div>\t\t<\/div>\n\t\t<div class='contact-wide-image'>\t\t\t<div class=\"contactbox-thumb\"><img decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/KR-scaled-e1709842112426.jpg\" class=\"attachment-full size-full\" alt=\"\" \/><\/div>\t\t\t<h3>Karsten Richter<\/h3>\t\t\t<span class=\"job-title\">CTO<\/span>\t\t<\/div>\n\t<\/div>\n<\/div>\n<div\n\tclass=\"container simple-text-section-wrapper\" >\n\t\n\t<div class=\"simple-text-section-wrapper__inner float-right\">\n\n\t\t<div class=\"content\"><h1 class=\"title\">FAQ \u2013 Looking for answers?<\/h1>\n<\/div>\t<\/div>\n<\/div>\n<div class=\"container gallery-section-wrapper\">\n\t<div class=\"gallery-item\"><a href=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_02.jpg\"  data-lightbox=\"gallery\"><img decoding=\"async\" width=\"300\" height=\"300\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_02-300x300.jpg\" class=\"attachment-medium size-medium\" alt=\"\" srcset=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_02-300x300.jpg 300w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_02-150x150.jpg 150w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_02.jpg 500w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a><\/div><div class=\"gallery-item\"><a href=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_03.jpg\"  data-lightbox=\"gallery\"><img decoding=\"async\" width=\"300\" height=\"300\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_03-300x300.jpg\" class=\"attachment-medium size-medium\" alt=\"\" srcset=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_03-300x300.jpg 300w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_03-150x150.jpg 150w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_03.jpg 500w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a><\/div><div class=\"gallery-item\"><a href=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_04.jpg\"  data-lightbox=\"gallery\"><img decoding=\"async\" width=\"300\" height=\"300\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_04-300x300.jpg\" class=\"attachment-medium size-medium\" alt=\"\" srcset=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_04-300x300.jpg 300w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_04-150x150.jpg 150w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_04.jpg 500w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a><\/div><div class=\"gallery-item\"><a href=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_05.jpg\"  data-lightbox=\"gallery\"><img decoding=\"async\" width=\"300\" height=\"300\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_05-300x300.jpg\" class=\"attachment-medium size-medium\" alt=\"\" srcset=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_05-300x300.jpg 300w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_05-150x150.jpg 150w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_05.jpg 500w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a><\/div><div class=\"gallery-item\"><a href=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_06.jpg\"  data-lightbox=\"gallery\"><img decoding=\"async\" width=\"300\" height=\"300\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_06-300x300.jpg\" class=\"attachment-medium size-medium\" alt=\"\" srcset=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_06-300x300.jpg 300w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_06-150x150.jpg 150w, https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/12\/swd_technologien_materialien_06.jpg 500w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a><\/div><\/div>\n<div class=\"video-accordion-section-wrapper accordion-wrapper\">\n\t<div class=\"accordion-wrapper__inner\">\n\t\t<div class=\"accordion-title\">What strength values can be achieved with baked segments?<\/div>\n\t\t<div class=\"accordion-content full-width\" >\n\t\t\t<div class=\"video-block-description\"><p data-start=\"198\" data-end=\"329\">In order to determine precisely the mechanical strength of our <a href=\"https:\/\/www.swd-technology.com\/en\/technologies\/bonding-varnish-backlack\/\" target=\"_blank\" rel=\"noopener\">bonded\u00a0<\/a>segments, we have specially adapted the <strong data-start=\"298\" data-end=\"326\">three-point bending test<\/strong>.<\/p>\n<p data-start=\"331\" data-end=\"535\">In this test, the segment is supported at both ends and loaded in the middle until it breaks. The <strong>bending moment<\/strong> is then calculated from the <strong>measured breaking force<\/strong> and the <strong>distance of the breaking from the end<\/strong>.<\/p>\n<p data-start=\"537\" data-end=\"716\">Using this method, we achieve <strong data-start=\"567\" data-end=\"605\">breaking strengths of over one ton<\/strong> and <strong data-start=\"610\" data-end=\"646\">bending moments exceeding 100 Nm<\/strong> for individual teeth \u2013 impressive values for such compact components.<\/p>\n<\/div>\n\t\t\t\t\t\t<\/div>\n\t<\/div>\n<\/div>\n<div class=\"video-accordion-section-wrapper accordion-wrapper\">\n\t<div class=\"accordion-wrapper__inner\">\n\t\t<div class=\"accordion-title\">Can I use different material suppliers?<\/div>\n\t\t<div class=\"accordion-content full-width\" >\n\t\t\t<div class=\"video-block-description\"><p data-start=\"202\" data-end=\"320\"><strong data-start=\"202\" data-end=\"320\">Yes \u2013 when using <a href=\"https:\/\/www.swd-technology.com\/en\/technologies\/bonding-varnish-backlack\/\">bonding varnish<\/a> (backlack) technology, materials from different suppliers can generally be processed without issue.<\/strong><\/p>\n<p data-start=\"322\" data-end=\"525\">In some cases, <strong data-start=\"337\" data-end=\"359\">machine parameters<\/strong> such as <strong data-start=\"368\" data-end=\"386\">pressing force<\/strong>, <strong data-start=\"388\" data-end=\"412\">temperature profiles<\/strong>, <strong data-start=\"414\" data-end=\"431\">heating ramps<\/strong>, or <strong data-start=\"436\" data-end=\"453\">holding times<\/strong> may need to be adjusted to match the specific material characteristics.<\/p>\n<p data-start=\"527\" data-end=\"750\">This is, however, <strong data-start=\"545\" data-end=\"566\">easily manageable<\/strong>: we have <strong data-start=\"576\" data-end=\"600\">extensive experience<\/strong> with a wide range of <strong>bonding varnish-coated materials<\/strong> from various manufacturers, many of which have <strong data-start=\"700\" data-end=\"749\">proven their reliability in series production<\/strong>.<\/p>\n<\/div>\n\t\t\t\t\t\t<\/div>\n\t<\/div>\n<\/div>\n<div class=\"video-accordion-section-wrapper accordion-wrapper\">\n\t<div class=\"accordion-wrapper__inner\">\n\t\t<div class=\"accordion-title\">How can the lamination factor be increased in a targeted way?<\/div>\n\t\t<div class=\"accordion-content full-width\" >\n\t\t\t<div class=\"video-block-description\"><p data-start=\"221\" data-end=\"393\">The <strong data-start=\"225\" data-end=\"246\">stacking factor,<\/strong> also known as the <strong data-start=\"267\" data-end=\"287\">iron fill factor,<\/strong>\u00a0is primarily influenced by the <strong data-start=\"321\" data-end=\"340\">sheet thickness<\/strong> and the <strong data-start=\"349\" data-end=\"370\">coating thickness<\/strong> of the <a href=\"https:\/\/www.swd-technology.com\/en\/technologies\/bonding-varnish-backlack\/\">bonding varnish<\/a> (Backlack) layer.<\/p>\n<p data-start=\"395\" data-end=\"625\">Other critical factors include<strong data-start=\"422\" data-end=\"448\"> stack height tolerance<\/strong>, <strong data-start=\"450\" data-end=\"482\">available installation space<\/strong>, and the <strong data-start=\"492\" data-end=\"513\">lamination method<\/strong>. All of these directly affect the <strong data-start=\"574\" data-end=\"605\">magnetically active material<\/strong> in the final motor.<\/p>\n<p data-start=\"627\" data-end=\"914\">Thanks to our extensive experience, we can <strong data-start=\"673\" data-end=\"717\">systematically optimize these parameters<\/strong>. We can carry out <strong data-start=\"747\" data-end=\"780\">100% weight-based inspections<\/strong>, which enables us to <strong data-start=\"797\" data-end=\"855\">precisely determine and document the stacking factor, <\/strong>ensuring <strong data-start=\"867\" data-end=\"913\">maximum process reliability and efficiency<\/strong>.<\/p>\n<\/div>\n\t\t\t\t\t\t<\/div>\n\t<\/div>\n<\/div>\n<\/div><div class=\"column\"><div class=\"container contactbox-section-wrapper\" style='background-color:#3d3d3d;'>\n\t<h2>Our specialist will be happy to answer any questions you may have.<\/h2>\t\t\t<div class=\"contactbox-section__members\">\t\t\t\t\t\t\t<div class=\"member-card\">\t\t\t\t\t<div class=\"contactbox-thumb\"><img decoding=\"async\" width=\"2560\" height=\"1707\" src=\"https:\/\/www.swd-technology.com\/wp-content\/uploads\/2023\/11\/KR-scaled-e1709842112426.jpg\" class=\"attachment-full size-full\" alt=\"\" \/><\/div>\t\t\t\t\t<h3>Dr. Karsten Richter<\/h3>\t\t\t\t\t<span class=\"job-title\">CTO<\/span>\t\t\t\t\t<a class=\"phone\" href=\"tel:+41 62 867 92 24\">+41 62 867 92 24<\/a>\t\t\t\t\t<a class=\"email\" href=\"mailto:k.richter@swdag.ch\">k.richter@swdag.ch<\/a>\t\t\t\t<\/div>\t\t\t\t\t<\/div>\t\n\n<\/div>\n<div class=\"container factbox-section-wrapper\" style='background-color:#3d3d3d;'>\n\t<h2>Fact box<\/h2>\t<div class=\"facts\"><ul>\n<li>Electrical sheet materials from 0.35 mm to 0.05 mm<\/li>\n<li>Materials NO10, NO15, NO20, NO27, NO30, NO35, and GO20<\/li>\n<li>Industrialization in lamination stack manufacturing<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"<p>Materials: Electrical sheet materials from 0.35 mm to 0.05 mm We are constantly advancing the development of electrical sheet materials. Together with the manufacturers, we test the usability of new materials and coatings. We are looking for the optimum balance between magnetics and processability. In addition to classic electrical sheet, we also successfully punch cobalt [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":2708,"parent":533,"menu_order":-60,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"inline_featured_image":false,"site-sidebar-layout":"left-sidebar","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-2538","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Materials I SWD AG<\/title>\n<meta name=\"description\" content=\"We process electrical sheet materials NO10, NO20, NO27, NO30, and NO35 from 0.35 mm to 5\/100 mm in series.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.swd-technology.com\/en\/technologies\/materials\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Materials I SWD AG\" \/>\n<meta property=\"og:description\" content=\"We process electrical sheet materials NO10, NO20, NO27, NO30, and NO35 from 0.35 mm to 5\/100 mm in series.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.swd-technology.com\/en\/technologies\/materials\/\" \/>\n<meta property=\"og:site_name\" content=\"SWD\" \/>\n<meta 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