Workshop and solution finding

Workshop and solution finding: Electro sheet stacks for more efficient electric motors

The demands placed on electric motors are constantly increasing. That is why SWD offers workshops and solution-finding processes. The main focus is on innovation and the feasibility of electro lamination packages. Topics include more precise stators and rotors, the design of electro sheet stacks, tighter tolerances, higher performance, higher strength, fewer vibrations and noise, functional integration, fewer manufacturing influences and improved magnetic properties. Sophisticated engine concepts for more performance and less installation space are required. We support you with a swift implementation from the first samples to large-scale production (see our CDMC approach).

Unique Solutions

Unique solutions are created by our creative approaches and by networking within the value chain. Every component and every production step benefits from a holistic and coordinated view. New solutions make it possible to explore the limits of feasibility and push them forward reliably. This makes new stator and rotor packages possible.

Do you have the following questions for your new generation of motors?

  • How do I segment a solid stator?
  • What are the advantages and disadvantages of the different packaging methods?
  • Can my electro lamination stack be manufactured?
  • Which production process is possible for industrialisation?
  • What materials can I use and how can I save on material?
  • Can I optimize the housing, improve cooling, reduce machining and tolerances further?
  • Can I save on or optimize other components through tighter tolerances?
  • How can I increase my internal added value in the electric motor?
  • Can I produce the electro lamination package myself and what do I need?
  • How can the rotor assembly be applied to the shaft, how does a mould hole work and how is the assembly balanced?
  • How can I improve my manufacturing processes and optimize the electro lamination package?
  • In addition to magnetic functions, what other functions can my electro lamination package perform?

Or do you have any other questions?

Success together

Together, we analyse your specific issues and look at them from different perspectives. Through early and comprehensive coordination, we can support your engine concepts and participate in the necessary process steps. If necessary, we have access to specialists in our network from the divisions Materials, Backlack, Automation and other experts. This approach enables us to resolve many conflicts, save time and find the optimal solution for you.

Why is SWD the right partner for you?

We know the production steps, possibilities and developments up to series production. Find out for yourself by reading our success stories. We would also be happy to work with you to find new solutions for your challenges and needs.

Success stories

Processes & Industrialization | Success Stories
04.04.2022 - Reading time: < 1 minute
Bonding varnish (Backlack) enables new motor concepts. The customer, an e-mobility start-up, is looking for a partner who is able to produce the highly innovative lamination stacks.
Read full article
Success Stories
02.06.2023 - Reading time: < 1 minute
Massive material savings! The customer, a start-up in the electric motorcycle sector, has developed a fully integrated electric motor.
Read full article
Segmentation
05.10.2021 - Reading time: < 1 minute
The segmented stator with plastic overmolding is the answer to rising raw material prices, increased engine performance and smart production.
Read full article

Impressions

Our specialist will be happy to answer any questions you may have.

Fact box

  • Developing optimum solutions
  • Better electric motors
  • Expanding a technological advantage
  • Integrating functions into the sheet stack
  • Experience in industrialisation
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